This is a list of the numbered error codes in the iControl
software as of version 2.2.14.2.
Click on the Links in the Message Text column for more complete troubleshooting
information.
Refer also to the other troubleshooting procedures listed on the Introduction
page.
Code |
Message Text |
Description |
10x |
||
101 |
CAN bus fault detected |
N/A |
102 |
CAN receive buffer overflow |
Host CAN interface received too much data and could not process it quickly enough |
103 |
Message timeout |
Remote CAN device did not respond to a direct response in the alloted time |
104 |
Went offline |
Remote CAN device is no longer online |
105 |
Returned to online |
Remote CAN device returned to service |
106 |
Communication error |
Host CAN interface detected a communication error |
107 |
BUS-OFF |
255 bad CAN messages received |
108 |
Warning Limit exceeded |
127 bad CAN messages received |
109 |
Bit error |
Dominant bit not detected in 5 data bits |
110 |
Form error |
Fixed format data field contains illegal bits |
111 |
Stuffing error |
Recessive bit not detected in 5 data bits |
112 |
Other error |
Other errors not listed as Bit, Stuff, or Form |
113 |
CAN Transmit Buffer overflow |
Host CAN interface did not transmit data quickly enough |
20x |
Application |
|
201 |
Conveyor input not detected |
Not implemented, future release |
202 |
Encoder not detected |
Not implemented, future release |
203 |
Zone photoeye stuck on |
Not implemented, future release |
204 |
Flag photoeye stuck on |
Not implemented, future release |
205 |
Application setup |
Not implemented, future release |
206 |
System in lockout |
Not implemented, future release |
30x |
||
301 |
Micro-Amp fault detected |
Microamp value out of range |
302 |
Foldback fault detected |
Current foldback detected |
303 |
Feedback fault detected |
Microamp feedback detected |
304 |
Open circuit detected |
No multiplier load detected |
305 |
Short circuit detected |
Multiplier drive circuit shorted |
306 |
Internal hardware fault detected |
Internal DSP fault |
307 |
Tribo |
Tribomatic gun current feedback low |
308 |
Gun not detected |
Gun not connected to system |
40x |
||
401 |
Flow valve not detected or bad |
The solenoid resistance was not detected or incorrect when the device was not triggered |
402 |
Atomize valve not detected or bad |
The solenoid resistance was not detected or incorrect when the device was not triggered |
403 |
Auxillary solenoid not detected or bad |
The solenoid resistance was not detected or incorrect when the device was not triggered |
404 |
Flow air flow low |
Air flow less than commanded value |
405 |
Atomize air flow low |
Air flow less than commanded value |
406 |
Flow air flow hi |
Air flow more than commanded value |
407 |
Atomize air flow hi |
Air flow more than commanded value |
5xx |
||
531 |
System Heartbeat lost |
Remote device lost heartbeat message |
532 |
5/24 Volt power |
Remote device power detection failure |
533 |
Error writing to internal EEPROM |
Error saving data to remote device onboard EEPROM |
534 |
Error reading from internal EEPROM |
Error reading data from remote device onboard EEPROM |
535 |
Node address changed from last powerup |
The saved address does not match the current address for the remote device. Sending a reset command will clear this state |
536 |
Internal database version changed - resetting to defaults |
An update to the database was detected and the current data is no longer valid |
537 |
Preset out of range |
The preset sent to the remote device was out of range |
538 |
Trigger ON message received - controller in lockout |
Remote device was commanded to trigger while in lockout |
5xx |
||
541 |
System Heartbeat lost |
Remote device lost heartbeat message |
542 |
5/24 Volt power |
Remote device power detection failure |
543 |
Error writing to internal EEPROM |
Error saving data to remote device onboard EEPROM |
544 |
Error reading from internal EEPROM |
Error reading data from remote device onboard EEPROM |
545 |
Node address changed from last powerup |
The saved address does not match the current address for the remote device. Sending a reset command will clear this state |
546 |
Internal database version changed - resetting to defaults |
An update to the database was detected and the current data is no longer valid |
547 |
Preset out of range |
The preset sent to the remote device was out of range |
548 |
Trigger ON message received - controller in lockout |
Remote device was commanded to trigger while in lockout |
5xx |
||
571 |
System Heartbeat lost |
Remote device lost heartbeat message |
572 |
5/24 Volt power |
Remote device power detection failure |
573 |
Error writing to internal EEPROM |
Error saving data to remote device onboard EEPROM |
574 |
Error reading from internal EEPROM |
Error reading data from remote device onboard EEPROM |
575 |
Node address changed from last powerup |
The saved address does not match the current address for the remote device. Sending a reset command will clear this state |
576 |
Internal database version changed - resetting to defaults |
An update to the database was detected and the current data is no longer valid |
577 |
EEPROM validation error |
EEPROM data not valid |
70X |
||
701 |
Pattern servo fault |
The solenoid resistance was not detected or incorrect when the device was not triggered |
702 |
Pump servo fault |
The solenoid resistance was not detected or incorrect when the device was not triggered |
703 |
Undefined error1 |
|
704 |
Undefined error2 |
|
705 |
Powder low PWM |
Air flow less than commanded value |
706 |
Pattern low PWM |
Air flow less than commanded value |
707 |
Powder high PWM |
Air flow more than commanded value |
708 |
Pattern high PWM |
Air flow more than commanded value |
80x |
User Interface |
|
801 |
Backup operation failure |
Not implemented, future release |
802 |
Database compare failure |
Not implemented, future release |
803 |
Copy program failed to start |
Not implemented, future release |
804 |
Compare program failed to start |
Not implemented, future release |
805 |
Gun trigger error |
Not implemented, future release |
806 |
Flow/pump trigger error |
Not implemented, future release |
90x |
||
901 |
I/O error |
Ethernet I/O communication failure |
902 |
Port or socket open error |
The Ethernet connection failed to open for service |
903 |
Serial port already open |
The Ethernet connection is already open and received an open command |
904 |
TCP/IP connection error |
Unable to connect to remote device |
905 |
TCP/IP connection was closed by remote peer |
Remote device closed the I/O connection |
906 |
Socket library error |
The socket library returned error status |
907 |
TCP Port already bound |
Requested TCP port is in use by another application |
908 |
Listen failed |
The local system cannot detect activity on the Ethernet network |
909 |
File descriptors exceeded |
Too many connections are open |
910 |
No permission to access serial or TCP port |
The program requesting the Ethernet resource does not have permission to do so |
911 |
TCP Port not available |
The requested port is busy or otherwise not available |
917 |
Checksum error |
Data packets were received with errors |
918 |
Invalid frame error |
Data packets were received with errors |
919 |
Invalid reply error |
Data packets were received with errors |
920 |
Reply time-out |
A reply to a request was not received in time |
921 |
Modbus exception response |
An illegal Modbus command was detected |
925 |
Illegal Function exception response |
An illegal function call was detected |
926 |
Illegal Data Address exception response |
An illegal address was detected |
927 |
Illegal Data Value exception response |
An illegal data value was detected |
928 |
Slave Device Failure exception response |
The slave device returned an exception |
100x, 110x |
||
1001 |
E-Stop OPEN |
The E–Stop circuit is open |
1002 |
Encoder failure |
The encoder is not responding when motion is commanded or is responding with defective signals |
1003 |
Motor Protector |
The motor protector is open |
1004 |
Motion Controller |
The motion controller indicates a failure |
1005 |
Forward Contactor |
The forward contactor did not engage |
1006 |
Reverse Contactor |
The reverse contactor did not engage |
1007 |
Forward End of Travel Limit |
The machine is at the forward end of travel limit |
1008 |
Reverse End of Travel Limit |
The machine is at the reverse end of travel limit |
1112 |
Positioner not in ready state for Color Change |
The positioner has not reached the proper location for color change |
200x, 210x |
||
2001 |
E–Stop Open |
The E–Stop circuit is open |
2002 |
Encoder failure |
The encoder is not responding when motion is commanded or is responding with defective signals |
2003 |
Motor Protector |
The motor protector is open |
2004 |
Motion Controller |
The motion controller indicates a failure |
2005 |
Forward Contactor |
The forward contactor did not engage |
2006 |
Reverse Contactor |
The reverse contactor did not engage |
2007 |
Forward End of Travel Limit |
The machine is at the forward end of travel limit |
2008 |
Reverse End of Travel Limit |
The machine is at the reverse end of travel limit |
2101 |
Part size less than minimum |
The part detected is too small. The reciprocator will attempt to stroke at the minimum length |
2102 |
Lead gun not defined - using gun 1 |
The lead gun on the reciprocator is not defined |
2103 |
Trail gun not defined - using gun 1 |
The trailing gun on the reciprocator is not defined |
2104 |
Trail gun less than lead - trail = lead |
The trailing gun number is less than the lead gun number |
2105 |
Pattern width not set - using 12 inches (305 mm) |
The pattern width has not been set using default |
2106 |
Vertical scanner not configured - recip mode 1 invalid |
A vertical scanner is required for variable stroke operation |
2107 |
Speed calculated less than minimum |
The speed of the reciprocator is less than the minimum value allowed |
2108 |
Speed calculated greater than maximum |
The speed of the reciprocator is greater than the maximum value allowed |
2113 |
Reciprocator not in ready state for Color Change |
The reciprocator is not in the proper position for color change |
300x |
||
3100 |
Positioner Watchdog fault |
The remote Ethernet device did not respond with a watchdog signal in 1 second |
3200 |
Reciprocator Watchdog fault |
The remote Ethernet device did not respond with a watchdog signal in 1 second |
410x |
Color Change |
|
4109 |
Clean cycle aborted arch clean operation - waiting on park release |
Clean cycle detected an abort - waiting for user to press park to release |
4110 |
Clean cycle aborted by user action - park release detected |
Clean cycle aborted by user - part release was detected |
4111 |
Clean cycle aborted - detected machine lockout/watchdog |
A machine malfunction aborted the cleaning operation |