Use the following tables and the LEDs on the FieldBus devices in the in/out positioner scanner junction box and in/out positioner / reciprocator control panels for assistance in troubleshooting them. Unless instructed otherwise, contact Nordson Finishing Technical Support for assistance.
LED |
Meaning |
Troubleshooting |
ON |
|
|
Green |
Fieldbus initialization is correct. |
|
Off |
Fieldbus initialization is not correct, no function or self test. |
Check the supply voltage (24V and 0V), check the IP configuration. |
LINK |
|
|
Green |
Link to the remote I/O network exists. |
|
Off |
No link to the remote I/O network. |
Check Ethernet connections and cables. |
TxD/RxD |
|
|
Green |
Data exchange taking place. |
|
Off |
No data exchange. |
Make sure the iControl console is powered on. Make sure the remote node has been configured by checking the Network Status screen and Node Configuration screen. Check the iControl Alarm screen for remote node fault messages. |
ERROR |
|
|
Red |
Error on the fieldbus. |
|
Off |
No error, normal operation. |
|
LED |
Meaning |
Troubleshooting |
I/O |
|
|
Green |
Fieldbus device operating normally. |
|
Red |
During startup: Internal bus being initialized, LED flashes fast for 1-2 seconds. |
|
Red |
After startup: Three consecutive flashing sequences with pauses between each indicate errors. |
Refer to the fault codes, arguments, and description in I/O Errors. |
Orange |
Failure of input or output module connected to controller. |
Check I/O modules, replace if necessary. |
The two green LEDs in the FieldBus supply section display the supply voltage. The (A) LED indicates the 24 V supply; the (B) LED indicates the supply to the field side (power jumper contacts).
LED |
Meaning |
Troubleshooting |
A |
|
|
Green |
Operating voltage exists. |
|
Off |
No operating voltage. |
Check the supply voltage (24 V and 0 V) |
B |
|
|
Green |
Operating voltage for power jumper contacts exists. |
|
Off |
No operating voltage for power jumper contacts. |
Check the supply voltage (24 V and 0 V) |
If a fault is detected, the I/O LED blinks in three consecutive flash sequences: first a series of short flashes, then a pause, then the Fault Code number, another pause, then the Fault Argument.
Fault Argument |
Fault Description |
Fault Code 1: Hardware and configuration fault |
|
0 |
EEPROM check sum fault/check sum fault in the parameter area of the flash memory. |
1 |
Overflow of the internal buffer memory for the inline code. |
2 |
Unknown data type. |
3 |
Module type of the flash program memory could not be determined/is incorrect. |
4 |
Fault when writing in the flash memory. |
5 |
Fault when deleting in the flash memory. |
6 |
Changed I/O module configuration determined after autoreset. |
Fault Code 2: Fault in the programmed configuration |
|
0 |
Incorrect table entry. |
Fault Code 3: Internal bus command fault |
|
0 |
No error argument. |
Fault Code 4: Internal bus data fault |
|
0 |
Data fault on internal bus or internal bus interruption on coupler. |
n* (n>0) |
Internal bus interrupted after I/O module n. |
Fault Code 5: Fault during register communication |
|
n* |
Internal bus fault during register communication after I/O module n. |
Fault Code 6: FieldBus specific error |
|
1 |
No reply from the BootP server. |
2 |
Ethernet controller not recognized. |
3 |
Invalid MAC ID. |
4 |
TCP/IP initialization error. |
Fault Code 7: I/O module not supported |
|
n* |
I/O module at position n is not supported. |
Fault Code 8: Not used |
|
Fault Code 9: CPU-TRAP error |
|
1 |
Illegal opcode. |
2 |
Stack overflow. |
3 |
Stack underflow. |
4 |
NMI |